While trying to find a way to print HQ cards that would survive the abuse my son tends to dish out,
http://printerstudio.com/ was suggested to me by my brother-in-law. The design/ordering process was about as painless as possible given the number of cards I was ordering (90). I just uploaded the card images hosted here (seriously you guys rock) onto the "bridge" sized cards as poker sized we're too short. One note: the art for the backs aren't a 100% perfect match and, as you can see below, there is a sliver of white on the borders, but that was my own damn fault for not catching it before I placed the order
I received my set of cards today (not bad, took about a week to arrive) and am super impressed with the quality of the product. The cards feel like a high quality set of retail playing cards, and the art/text turned out super crisp.
Best of all, I got the whole set of 90 cards (I doubled up of the treasure cards) with 2 plastic cases for just under $20.




I will definitely be ordering from them again when it comes time to make the expansion packs!
*edit: fixed broken links